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Tablet Counting & Filling Line

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Tablet Counting & Filling Line

    Tablet Counting & Filling Line - Manufacturer, Supplier, Exporter


    Tablet Counting & Filling Line
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    Description

    Apple Pack is leading Tablet Counting Machine and Capsule Counting Machine manufacturer specialized in Tablet Counting Machine, Tablet Counting Line, Capsule Counting Line, Capsule Counting Machine, Bottle Unscrambling Machine, Labeling Machine Manufacturer, Desiccant Inserting Machine, Cotton Inserting Machine, Capping Machine Manufacturer, Leaflet Outserter, Blister Packing Machine, and Capsule Filler Manufacturer , Desiccant Inserting Machine, Cotton Inserting Machine, Capping Machine Manufacturer, Leaflet Outserter, Blister Packing Machine, Capsule Filler Manufacturer

    Apple Pack high volume off-shore (ISO 9001- 2000 & CE Certified) manufacturing makes it possible to provide their customers with the finest and most reliable packaging systems combined with local service. Apple Pack offers total responsibility for installation, training and on-going service. Please send us your inquiry today regarding our Tablet Counting Machine, Capsule Counting Machine, Tablet Counting Line, and other products

    Tablet Counting & Filling Line
    Tablet Counting & Filling Line
    Tablet Counting & Filling Line

    Automatic Tablet / Capsule Counting & Filling Line

     

    Tablet Counting and Filling Machines?

    Aside from the pharmaceutical industry, you can as well require the services of this machinery in the following sectors.

    • Food Industry
    • Health care sector
    • Chemical Engineering

    Let’s have a little discussion about each.

    · Food industry

    Recently, there is full acceptance of food gelatins and capsules.

    These products carry essential nutrients for the human body.

    Food supplements tablet and capsule in bottles

    Food Supplements in Bottles

    Consequently, technicians increasingly adopt the use of tablet counters and fillers to optimize the processing of food gelatins and capsules.

    · Health care

    This another sector that reaps big due to the counting and filling properties.

    Most health care products, especially those in bottles such as ointments, require precise filling up to certain degrees and level.

    Pharma Tablet drugs in a bottle

    Tablet Drugs in Bottles

    With such much-needed precision, which other proper equipment would be suitable?

    · Chemical Engineering

    Chemistry strictly depends on chemical analysis.

    Negligible amounts of elements have a devastating impact on the overall composition of a chemical.

    Tablet Fill chemicals in bottles

    Tablet Chemicals in Bottles

    Therefore, you can entirely rely upon this equipment to achieve such a high level of the desired accuracy in filling.

    With such information, let’s look at the reasons why you need the Tablet counting and filling machine.

     

    The overall increased demand for the construction of equipment that enhances both the quality and quantity of productions has led to the general rise in varieties of tablet counting and filling machines.

    With that in mind, it will be quite challenging to buy an appropriate one.

    However, for you to make the right selection, it’s paramount for you to look at the quality specifications of each.

    After that, you may pick on the one that adheres to all the necessary set standards.

    So, we need to look at the must-have standards for the verification of the authenticity of the machines.

    cGMP tablet counting and filling machine

    cGMP Tablet Counting and Filling Machine

    Check out for the following.

    • Machine should be of modular design and the cGMP compliant.
    • Look out if the conveyor construction is of the AISI 304.
    • Gearbox and motor of the tablet counting and filling machine should be CE Certified.
    • Material for the construction of the frame of the machine is that of AISI 304 sheet.
    • Noise level production of the machine need to be below 70DB
    • All other associated electrical components and electronics should have a CE certificate.
    • A fully operational ant dust system.
    • The conveyor made of a unique AISI 304 material.
    • Well recognized manufacturing company for the Human Machine Interface(HMI) together with control panel.

    Types of Tablet Counting and Filling Machine

    Of course, you will realize that different variety of tablet counting and filling machines are available.

    Knowing all these types is essential for every user not only as a conventional way but also from a technical point of view.

    As a result, I will take you through all of them.

    Broadly, we can classify this equipment on two bases:

    • Operational mode
    • Range of model types

    What’s the difference?

    Let’s dig into that.

    · Operational Mode

    Well, with the rapidly development pharma technology, we have different types of counting and filling machines.

    All of them are classified in accordance with their techniques of operation.

    It thus implies, that under the operational mode, we can group them into:

    • Fully Automatic
    • Semi-automatic
    • Manual

     

    tablet counting and filling machine is a mono unit that comprises of several components coordinating together to perform accurate counting and optimum filling.

    Above all, all these systems integrate to avail the right productions.

    The counter has several parts that potentially vary from a single machine to another.

    For the basis of our discussion, we shall focus on the integral sections.

    These essential parts are responsible for ensuring an excellent counting and filling process.

    Below is a list of the parts:

    a. Vibrating feeder

    b. Counting system

    c. Bottle feeding system

    d. Cabinet

    e. Control system

    Complete tablet counting, filling, capping, labelling and cartoning

    Complete Counting, Filling, Capping, Labeling, and Cartoning Line

     

    How Tablet Counters and Fillers Operate?

     

    1. Feeding the tablets – Take your batch of pills that you need to count and place them on the hopper.
    2. At this stage, you need to make some adjustments.
    • Adjust the space between the hopper end and the last vibrator, i.e. flat board. You do this depending on the size of your tablets.
    • Adjust the conveyor railing and the dropper height according to the bottle diameter together with the height.
    • After that, adjust the trailing space. Start by loosening the fixed screw on the bottle feeder. Increase the distance that’s between the two railings on the conveyor preferably approximately 2mm more than the bottle diameter. Eventually, firmly fix the railing.
    • Now alter the height of the dropper so that it’s 2mm higher than the bottle height. Use the control knob to do these changes. Usually, the knobs are “Up” and “Down.”
    • Finally, tweak the bottle holding bar and ensure that the dropper has a proper fix on top of the bottles.
    1. The vibration should initiate, and tablets vibrate within the rotating glass disc. Remember that every single disc is capable of counting coated and uncoated tablets, hard/soft capsules.
    2. The delivery chutes after that direct the tablets from the counting disc into the filling tubes with varied sizes to fit into different containers.

    The tablets pass through an infra-red beam as they drop.

    These photoelectric sensors count the pills while they fall.

    Note that you can preset all these operations of counting, several batches through the PLC and the information should be promptly on display on the HMI.

    From this display, you can now monitor the operations.

    1. Interconnected with a filler just beneath the hopper is a unique dust collector system. The collector enhances a dustless packaging of tablets into the containers.

    The extraction makes it easy for capsule counting and pill counting.

    Working with counting equipment is way much more comfortable and straightforward.

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    All Products

    • Semi Automatic Vial Cap Sealing Machine
    • Automatic Single Head Aluminum Vial Cap Sealing Machine
    • Automatic Four Head Aluminium Vial Cap Sealing Machine
    • Automatic Six Head Aluminium Vial Cap Sealing Machine
    • Automatic Eight Head Aluminium Vial Cap Sealing Machine
    • Automatic Linear Screw Capping Machine
    • Automatic Inline Linear Screw Capping Machine
    • Semi Automatic Single Head ROPP Cap Sealing Machine – GMP Model
    • Automatic Single Head ROPP Cap Sealing Machine
    • Automatic Four Head ROPP Cap Sealing Machine
    • Automatic Multi Head ROPP Cap Sealing Machine
    • Semi Automatic Single Head Screw Capping Machine
    • Automatic Single Head Screw Capping Machine
    • Automatic Multi Head Screw Capping Machine
    • Automatic Measuring Dosing Cup Placement & Pressing Machine
    • Induction Cap Sealing Machine On-line
    • Bottle Induction Cap Sealing Machine
    • Online Induction Cap Sealing Machine
    • Induction Cap Sealing Machine
    • Air Jet Bottle Cleaning Machine
    • High Speed Bottle Unscrambler
    • Cotton Inserting Machine
    • Tablet Counting & Filling Line
    • Automatic Induction Cap Sealing Machine -Induction Sealer machine
    • Screw Capping Machine
    • Sticker Labelling Machine
    • Automatic Desiccant, Silica Gel Inserter
    • Turn Table and Packing Conveyor
    • Check Weigher
    • Tablet Counting and Filling Machine
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    • Electronic Type Tablet/Capsule Counting & Filling Machine
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    • Desiccant Inserter/ Silica Gel Inserter Machine
    • Bottle Cotton Inserting Machine
    • Pet Bottle Unscrambler Machine
    • Automatic Four Head Vertical Air-Jet Cleaning Machine
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    PRODUCTS

    • Semi Automatic Vial Cap Sealing Machine
    • Automatic Single Head Aluminum Vial Cap Sealing Machine
    • Automatic Four Head Aluminium Vial Cap Sealing Machine
    • Automatic Six Head Aluminium Vial Cap Sealing Machine
    • Automatic Eight Head Aluminium Vial Cap Sealing Machine
    • Automatic Linear Screw Capping Machine
    • Automatic Inline Linear Screw Capping Machine
    • Semi Automatic Single Head ROPP Cap Sealing Machine – GMP Model
    • Automatic Single Head ROPP Cap Sealing Machine
    • Automatic Four Head ROPP Cap Sealing Machine
    • Automatic Multi Head ROPP Cap Sealing Machine
    • Semi Automatic Single Head Screw Capping Machine
    • Automatic Single Head Screw Capping Machine

     

    • Automatic Multi Head Screw Capping Machine
    • Automatic Measuring Dosing Cup Placement & Pressing Machine
    • Induction Cap Sealing Machine On-line
    • Bottle Induction Cap Sealing Machine
    • Online Induction Cap Sealing Machine
    • Induction Cap Sealing Machine
    • Air Jet Bottle Cleaning Machine
    • High Speed Bottle Unscrambler
    • Cotton Inserting Machine
    • Tablet Counting & Filling Line
    • Automatic Induction Cap Sealing Machine -Induction Sealer machine
    • Screw Capping Machine
    • Sticker Labelling Machine
    • Automatic Desiccant, Silica Gel Inserter
    • Turn Table and Packing Conveyor
    • Check Weigher
    • Tablet Counting and Filling Machine

     

    • Automatic Bottle Unscrambler
    • Electronic Type Tablet/Capsule Counting & Filling Machine
    • Automatic Self Adhesive Vertical Sticker Labelling Machine
    • Automatic Single Head Screw Capping Machine
    • High Speed Induction Cap Sealing Machine
    • Desiccant Inserter/ Silica Gel Inserter Machine
    • Bottle Cotton Inserting Machine
    • Pet Bottle Unscrambler Machine
    • Automatic Four Head Vertical Air-Jet Cleaning Machine

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    • An der Bleiche 2 , 55496 Argenthal, Germany (Frankfurt)

      5 Moo 11 Nongchok , Bangkok , Thailand

      Manufacturing Unit: Plot No : 2802, Nr. Ramol Cross Roads, G.I.D.C., Phase-IV, Vatva, Ahmedabad - 382 445. (Gujarat) - INDIA
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