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      • Online Induction Cap Sealing Machine
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Induction Cap Sealing Machine

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June 28, 2019
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Induction Cap Sealing Machine

    Induction Cap Sealing Machine - Manufacturer, Supplier, Exporter


    Induction Cap Sealing Machine
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    Description

    Induction cap sealer - 1000 Model Although there is a wide range of closures available, the conventional bore sealing has, to date, been the most widely used method of sealing containers .Bore seals are inexpensive to manufacture and are relatively easy to fit. However, bore seals are do not form hermetic, flexible or even reliable seals- they leak. There are three types of closures available, which are either inserted into the neck of or form a combination of two. The effectiveness of this seal can be affected by temperature, natural relaxation & mechanical properties, all of which will cause seal to leak, especially in transit. Using the Induction Cap Sealing Technology, it's now possible to create alternative, alright, hermetic seals on the necks of containers. The process can produce significant cost savings. The seal is strong, flexible & yet easy to remove, and provides protection against cross contamintaion and an effective tamper-evident layer.

    Advantages of Induction Cap Sealing
    • Tamper Proof: It is not possible, from production to the Consumer that the content of the product be manipulated without being clearly noticed.
    • Product Freshness: The taste and aroma of the product remains intact due to the hermatic seal.
    • Protection against Leakage : There is no spillage or loss of contents of the product.
    • Sales Promotion: The foil on the inside can be used for advertising or promotional purposes.
    • Maximum Filling Speeds : The sealing takes place without any direct contact which allows full potential of the filling plant to be utilsed. Minimum Effort: The wad is put in the cap by the manufacturers. Thus the filling line requires only the Induction Cap Sealing equipment to be installed.
    • Indirect Heating: Induction heating allows heat sensitive products such as creams, petroleum product, pesticides etc. to be sealed faster and safely than direct heating which would normally spoil or catch fire.
    • IGBT Technology: IGBT's are more reliable and efficient at higher line speeds.
    Wads:
    Induction Cap Sealing

    The Wad basically consists of four layers :

    1. Cardboard or Foam Packing.
    2. Wax Layer.
    3. Aluminium Foil.
    4. Sealing Film.

    We see a pulp board packing material as the retaining wad, the wax dot pattern layer, the aluminium foil and the sealing film. The lines of force radiate through the foil and induce current flow in it. This increases the temperature of the foil. Due to this, the sealing film melts and adheres to the lip of the container. After the seal is broken, the board or foam packing is retained by the cap.

    Process:
    Induction Cap Sealing

    The process of Induction Cap Sealing is based on the principle that a conductive material i.e. Al Foil heats up on exposure to high frequency magnetic field generated by an Induction Unit. This is a non contact process without direct heat transfer. Due to this, the sealable closure liner can be placed in the cap by the manufacturer. The Wad consists of a board packing material, a wax layer, aluminium foil and a sealable film. The screw cap combination passes through the induction unit after closure of the container.when the container is under the induction head, heat is developed into the aluminmium layer.The wax layer starts to melt and penetrates into the board layer.The Sealing layer also melt & forms a tight seal against the lip of container. The necessary pressure is provided by the liner/screw cap combination.On opening the container, the board remains inside the cap and serves as a seal on further use, whereas the aluminium foil is permanently sealed on the rim of the mouth of container.

    INDUSTRIAL CATAGORIES:

    HDPE PP Bottles, PET Bottles Induction Sealer, PET Bottles, COSMETIC PACKAGING Cream Jars, Gel Jars, Hand Wash, Talcum Containers, Roll On Bottles, Lipstick/Kajal Containers, PHARMA PACKAGING, Dry Syrup Bottles, Tablet Containers, Pharma Bottles, Mouth Wash, Eye/Ear/Nasal Drops, FOOD PACKAGING, Honey Jar , Spice Jar, Pickle Jar,, Squash Bottles, Jerry Cans etc application we supply our induction cap sealer

    Containers:
    Induction Cap Sealing

    Inner seal can be used on containers made of PET,PVC,Polythene,Glass and other thermoplastics. They are suitable for use with screw type Snap On,Child resistant and other customer closures as long as the seal is in positive contact with the neck of container. A uniform neck finishing is required for good Induction Sealing. The sealing are not to be very wide.The small 50 ml to the big 200.Its Drum having a neck size of 10 mm opening to the wide mouth of 120 mm can be Induction sealed. Induction Sealing liners for HDPE,LDPE,PET & PP in the different thickness locally available.

    Technical Specifications
    Model No.SBCS-1000
    Control Panel 
    Electrical Input Requirements:230VAC Single Phase 50 Hertz 10Amperes.
    MOC:Stainless Steel Grade 304
    Sealing Speeds:30-40 bottles per minute
    Neck Diameters:25mm - 63mm.
    Type Of Sealing Head:Tunnel Type Induction Head
    Adjustable Height:0 - 300mm.
    Water Recirculation System. 
    Water Tank Capacity:5 litres of DM Water
    MOC:Stainless Steel 304
    Interlocks:Water Flow Switch
    VIEW CATALOG

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    All Products

    • Semi Automatic Vial Cap Sealing Machine
    • Automatic Single Head Aluminum Vial Cap Sealing Machine
    • Automatic Four Head Aluminium Vial Cap Sealing Machine
    • Automatic Six Head Aluminium Vial Cap Sealing Machine
    • Automatic Eight Head Aluminium Vial Cap Sealing Machine
    • Automatic Linear Screw Capping Machine
    • Automatic Inline Linear Screw Capping Machine
    • Semi Automatic Single Head ROPP Cap Sealing Machine – GMP Model
    • Automatic Single Head ROPP Cap Sealing Machine
    • Automatic Four Head ROPP Cap Sealing Machine
    • Automatic Multi Head ROPP Cap Sealing Machine
    • Semi Automatic Single Head Screw Capping Machine
    • Automatic Single Head Screw Capping Machine
    • Automatic Multi Head Screw Capping Machine
    • Automatic Measuring Dosing Cup Placement & Pressing Machine
    • Induction Cap Sealing Machine On-line
    • Bottle Induction Cap Sealing Machine
    • Online Induction Cap Sealing Machine
    • Induction Cap Sealing Machine
    • Air Jet Bottle Cleaning Machine
    • High Speed Bottle Unscrambler
    • Cotton Inserting Machine
    • Tablet Counting & Filling Line
    • Automatic Induction Cap Sealing Machine -Induction Sealer machine
    • Screw Capping Machine
    • Sticker Labelling Machine
    • Automatic Desiccant, Silica Gel Inserter
    • Turn Table and Packing Conveyor
    • Check Weigher
    • Tablet Counting and Filling Machine
    • Automatic Bottle Unscrambler
    • Electronic Type Tablet/Capsule Counting & Filling Machine
    • Automatic Self Adhesive Vertical Sticker Labelling Machine
    • Automatic Single Head Screw Capping Machine
    • High Speed Induction Cap Sealing Machine
    • Desiccant Inserter/ Silica Gel Inserter Machine
    • Bottle Cotton Inserting Machine
    • Pet Bottle Unscrambler Machine
    • Automatic Four Head Vertical Air-Jet Cleaning Machine
    Call Back Request

    PRODUCTS

    • Semi Automatic Vial Cap Sealing Machine
    • Automatic Single Head Aluminum Vial Cap Sealing Machine
    • Automatic Four Head Aluminium Vial Cap Sealing Machine
    • Automatic Six Head Aluminium Vial Cap Sealing Machine
    • Automatic Eight Head Aluminium Vial Cap Sealing Machine
    • Automatic Linear Screw Capping Machine
    • Automatic Inline Linear Screw Capping Machine
    • Semi Automatic Single Head ROPP Cap Sealing Machine – GMP Model
    • Automatic Single Head ROPP Cap Sealing Machine
    • Automatic Four Head ROPP Cap Sealing Machine
    • Automatic Multi Head ROPP Cap Sealing Machine
    • Semi Automatic Single Head Screw Capping Machine
    • Automatic Single Head Screw Capping Machine

     

    • Automatic Multi Head Screw Capping Machine
    • Automatic Measuring Dosing Cup Placement & Pressing Machine
    • Induction Cap Sealing Machine On-line
    • Bottle Induction Cap Sealing Machine
    • Online Induction Cap Sealing Machine
    • Induction Cap Sealing Machine
    • Air Jet Bottle Cleaning Machine
    • High Speed Bottle Unscrambler
    • Cotton Inserting Machine
    • Tablet Counting & Filling Line
    • Automatic Induction Cap Sealing Machine -Induction Sealer machine
    • Screw Capping Machine
    • Sticker Labelling Machine
    • Automatic Desiccant, Silica Gel Inserter
    • Turn Table and Packing Conveyor
    • Check Weigher
    • Tablet Counting and Filling Machine

     

    • Automatic Bottle Unscrambler
    • Electronic Type Tablet/Capsule Counting & Filling Machine
    • Automatic Self Adhesive Vertical Sticker Labelling Machine
    • Automatic Single Head Screw Capping Machine
    • High Speed Induction Cap Sealing Machine
    • Desiccant Inserter/ Silica Gel Inserter Machine
    • Bottle Cotton Inserting Machine
    • Pet Bottle Unscrambler Machine
    • Automatic Four Head Vertical Air-Jet Cleaning Machine

    GET IN TOUCH

    • An der Bleiche 2 , 55496 Argenthal, Germany (Frankfurt)

      5 Moo 11 Nongchok , Bangkok , Thailand

      Manufacturing Unit: Plot No : 2802, Nr. Ramol Cross Roads, G.I.D.C., Phase-IV, Vatva, Ahmedabad - 382 445. (Gujarat) - INDIA
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