Automatic Four Head Aluminium Vial Cap Sealing Machine – Manufacturer, Supplier & Exporter
Automatic Four Head Aluminium Vial Cap Sealing Machine Applications:
Our Cap Sealing Machine suitable for Pharmaceuticals, Dairy, pesticides, Distilleries & Breweries, Cosmetics & Toiletries, Lube & Edible Oil, Food & Ancillaries Industries etc.
Automatic Four Head Aluminium Vial Cap Sealing Machine Description :
Automatic Aluminium Cap Sealing Machine is a compact model used for sealing of aluminium caps on vials. Depending on the output required the numbers of sealing heads changes. (As per customer’s requirements)
Automatic Four Head Aluminium Vial Cap Sealing Machine Operation:
Duly Stoppard Vials are continuously fed from the turntable of filling machine to the flat conveyor belt of sealing machine and move further through in feed worm for correct spacing and transferred to the in feed star wheel.
Aluminium caps kept in vibratory bowl automatically orient caps in right direction before entering the delivery chute. Vial during its rotation movement with in feed star wheel, its picks up Aluminium seal from the retaining finger of delivery chute and correctly position on the vial before entering sealing turret. Vial now moves on the spring loaded sealing platform, where free spinning sealing rollers moves gradually inside to complete the sealing operation during rotational movement of sealing platform turret. Now sealed vials are transferred to exit star wheel pocket and further moves out on to the flat conveyor belt.
| Technical Specification: | |
| Model No. | SBCS-100V GMP Model |
| Output / Hour* | 3600 to 6000 vials per hour ( Output depend of vial and Cap sizes) |
| Electrical Supply | 1.0 HP For Main Drive |
| No of Sealing Head | Four Head |
| Power Requirement | 440 Volts, 3 Phase (4 wire System) 50 Hz. |
| Height of Conveyor | Adjustable from 800 To 850 MM |
| Net Weight | 900 Kgs. Approx |
| Gross Weight | 1250 Kgs. Approx |
| Overall Dimension | 1500mm (L) X 800mm (W) X 1700mm (H) |
| Container Dia | 16mm to 45mm |
| Container Height | Upto 75mm |
| Cap Size | 13mm & 20mm (with the help of change parts) |
Automatic Four Head Aluminium Vial Cap Sealing Machine Salient Features :
- Parts coming in contact with the vial / aluminium cap / exposed to the atmosphere are made out of stainless steel, good house keeping and good manufacturing practice.
- Single motor synchronises conveyor, star wheels and platform turret and speed can be varied by the % speed pot on operating panel.
- A Special clutch device is incorporated on the in feed worm and Star wheel system for stoppage of machine in the event, vial is over turned or over diameter.
- A photo sensing device stops machine automatically in the event, there is no aluminium cap in delivery chute.
- No Stopper on Vial, Machine Stops Systemâ€, eliminates chances of sealing of vial without rubber stopper on sealing machine.
- Spring loaded free spinning sealing rollers eliminates any damage to aluminium caps and also allows greater flexibility of variation in the container neck diameter.
- Sealing Pressure can be varied to suit different gauges and sizes of aluminium caps.
- Imported Gear Motor for Main drive.
- A.C. Frequency drives for Main drive.
- Digital Counter for counting number of sealed vials.
- No Seal in Chute, Machine Stops Systemâ€
- No Stopper on Vial Before Sealing, Machine Stops Systemâ€
- Acrylic Cabinet with Aluminium Structure for Machine.
Vial Capping Machine
Automatic Four Head Vial Cap Sealing Machine
The Automatic Four Head Vial Cap Sealing Machine is a critical piece of equipment for the pharmaceutical industry, designed to securely seal filled vials with precision, speed, and consistency. Engineered for high-performance production lines, this machine significantly enhances throughput while maintaining the highest standards of product quality, sterility, and safety.
Advanced Sealing Technology
Equipped with four synchronized sealing heads, the machine efficiently applies aluminum flip-off caps to a wide range of glass and plastic vials, ensuring a uniform, tight, and tamper-evident seal. The automated sealing process minimizes manual intervention, reducing the risk of contamination and making it ideal for medium to high-volume pharmaceutical production.
User-Friendly & Flexible Operation
A user-friendly control interface allows operators to easily set and adjust sealing parameters, enabling quick changeovers for different vial diameters, heights, and cap types. Precision-engineered components ensure consistent crimping force and repeatable sealing quality, supporting regulatory compliance and batch-to-batch uniformity.
Robust GMP-Compliant Construction
Manufactured using pharmaceutical-grade stainless steel, the machine is built to withstand continuous operation in demanding production environments. Its GMP-compliant design, smooth surfaces, and integrated safety features ensure operator protection and maintain product integrity throughout the sealing process.
Key Benefits
Four-head configuration for higher output and efficiency
Suitable for glass and plastic pharmaceutical vials
Accurate and uniform flip-off cap sealing
Reduced contamination risk through automated operation
Easy operation, quick changeover, and low maintenance
Designed to meet pharmaceutical regulatory standards
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Automatic Four Head Vial Cap Sealing Machine – MMC-VC-120
The Automatic Four Head Vial Cap Sealing Machine (Model: MMC-VC-120) by Multipack is a compact, high-speed solution designed for secure sealing of pharmaceutical vials with aluminum flip-off / plain caps. Built to meet stringent GMP requirements, this machine delivers consistent, tamper-evident sealing for injectable and sterile products while enhancing line productivity.
Vial Capping Machine , High Speed Vial Capping Machine by Shree Bhagwati machine consists of turntable, conveyor, star wheel, aluminum cap oscillator and its track, bottle holder, 8/10 head capping head, Vial outlet track and electric control system. It utilizes the positioning and the rotating of bottle holder and capping knife roller to conduct the capping process.
Vial filling line
Automatic Vial Cap Sealing Machine – Aluminum Cap Sealer with Laminar , RAB
The following devices are optional,
- Acrylic glass hood
- Laminar flow
- ORABS isolator system.
Key Advantages
- High Output: Up to 150 BPM (depending on vial & cap size)
- Four Sealing Heads: Uniform, repeatable crimping
- Automated Operation: Reduced handling & contamination risk
- Quick Changeover: Supports multiple vial sizes with change parts
- GMP-Compliant Design: Pharma-grade materials & finish
Machine Overview
The MMC-VC-120 integrates a vibratory bowl feeder for uninterrupted cap feeding and is suitable for online operation with liquid or powder filling lines. Precision-engineered sealing rollers ensure consistent pressure without damaging aluminum caps, even with variations in neck diameter.
Features
- Complete GMP model with stainless-steel contact parts
- Single motor synchronization for conveyor, star wheels & turret
- Variable speed control via AC frequency drive
- Spring-loaded free snipping sealing rollers to prevent cap damage
- Adjustable sealing pressure for different cap gauges & sizes
- No-cap-in-chute stop system
- No-stopper-on-vial stop system
- Photo-sensing device to detect missing caps
- Safety clutch on in-feed worm & star wheel for overturned/over-diameter vials
- Digital counter for sealed vial count
- Acrylic cabinet with aluminum structure
- PLC with GUI (Optional)
Technical Specifications
| Parameter | Specification |
|---|---|
| Number of Heads | Four |
| Automation Grade | Automatic |
| Capacity / Speed | Up to 150 BPM (Depending on vial & cap size) |
| Model | MMC-VC-120 |
| Brand | Multipack |
| Power | 1 HP |
| Electrical Load | 0.75 kW |
| Voltage / Phase | 415 VAC 3P / 220 VAC 1P, 50 Hz (AC Drive) |
| Driven Type | Electric |
| Vial Diameter | Up to Ø 45 mm ** |
| Vial Height | Up to 75 mm ** |
| Cap Diameter | Ø 13–32 mm ** |
| Cap Height | Up to 75 mm ** |
| Conveyor | 8 Feet Stainless Steel (Extendable) |
| Overall Dimensions (L×W×H) | 1550 × 800 × 1850 mm – approx |
| Material | Stainless Steel (Matt Polished) |
| Weight | 760 kg – Net weight |
| Usage | Pharma Industries |
| Country of Origin | Made in India |
| Availability | As Per order Qty |
Note: Specifications may vary based on vial & cap size.
Optional Accessories
- Laminar Air Flow Hood
- RABS / ORABS Isolator System
- PLC with HMI/GUI
- Customized change parts for special vial sizes
Why Choose Multipack?
- Proven expertise in pharmaceutical packaging machinery
- Robust, reliable designs for continuous production
- Customization for vial sizes, caps & compliance needs
- Strong after-sales support & global installations
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Looking to integrate a reliable, high-speed vial sealing solution into your filling line? Contact us for pricing, customization options, and delivery timelines.
